Riddle Answer – July 2020

Riddle One:

riddle-2

The anwer is 73

The witch holding a broom and wand is worth 15

Each wand is worth 7

If you look closesly there are 4 broomsticks that = 12, therefore a broomstick is worth 3

Final equation

A broom (3) + A witch without a wand or broomstick (15-7-3=5) x 2 wands (14)

3 + 5 x 14 = 73 (remembering your BODMAS or BEDMAS rules)

 

Riddle two:

1. Green. Yellow, red and blue are primary colors, green is not.

2. December. The other months have only 30 days.

3. Calculus. The others are cloud types.

4. Cabbage. The others are vegetables that grow underground.

5. Shovel. The others have prongs.

Riddle Answers – June 2020

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The Answer is 042

Didn’t get it right? Check out these instructions for how to solve it.

 

puzzle-june

The answer is 23

pair of shoes = 10
Boy = 5
Double burger = 4
One shoe = 5
Boy with 2 burgers = 9
One burger = 2

One shoe + (Boy with 2 burgers x one burger)

= 5+9×2

= 5 + 18

= 23

Planned (Preventative) Maintenance

Planned maintenance allows you to maximise the performance of your plant by ensuring that it stays running safely for as long as possible without any unplanned downtime.

Planned maintenance means you consider how to ensure your machines run effectively and plan when the work or maintenance needs to be done so it has the least impact on production. For instance, changing the oil in your car when the oil light comes on is not planned maintenance, you are now having to take action because an alert has been sounded. Scheduling and changing the oil in your car because it has done a certain amount of kms and is due for an oil change is preventative maintenance.

 

The planned maintenance schedule for your business will depend on the specifics of your plant and equipment. Factors that may contribute to it include:

  • Running hours
  • Number of items produced
  • Distance travelled
  • Seasonal
  • Or other measurable factors.

The types of planned maintenance that may need to be carried out include:

  • Changing lubricant
  • Part upgrade/replacement
  • Machine upgrades
  • A check of all equipment should also be done to proactively identify any potential performance problems.

 

Planned maintenance activities may also be developed after experiencing ongoing faults. For example, EAS were called out to look at a variable speed drive (VSD) running an extraction fan which kept overheating and tripping in summer. While doing this job, our team conducted a check of the VSD cooling system – checking whether filters needed to be changed, removing dust build up from fans, clearing cooling fins and checking the cooling system was fit for purpose. By programming these activities into a planned maintenance schedule, the recurrence of breakdown was reduced.

 

As part of EAS’ planned maintenance activities for our customers we:

  • Check the correct installation and operation of circuit components
  • Conduct thermography reports
  • Carry out a general check of various cabinet/area cooling systems
  • Check the condition of all electrical components associated with the CCT for example noting worn cables, contactors, relays, tripped overloads, any loose cable terminals, noisy/vibrating motors;
  • Conduct lighting inspections
  • Check all isolators/e-stops, safety barriers/guards are in place, function and are fit for purpose.

These checks enable maximum efficiency as the EAS team are able to gather the necessary parts, operate to best practices and ensure the asset is shut down safely before starting work. Because the work is planned the actual maintenance is generally completed quicker, safer and more effectively that if the asset failed unexpectedly.

 

Major Benefits of Planned Maintenance

The main benefit of planned maintenance is that it allows work to be scheduled to minimise its impact on production. This may mean scheduling planned maintenance during times of the year when there is less demand, where there is an upcoming window where the plant will be off or carrying out maintenance at night when most of the facility is not operating.

Other direct benefits of planned maintenance include:

  • Reduced unplanned equipment downtime
  • Improved overall equipment performance.
  • Reduced repair costs as problems are fixed while they are minor.
  • Better planning of spare parts use and ordering.
  • Ensuring manufacturer’s requirements for warranty compliance are met.
  • Reduced overall maintenance costs.
  • Improved cashflow for the business as costs can be planned for and spread throughout the year.

 

Implementing a Planned Maintenance System

Implementing a planned maintenance system requires the involvement of everyone affected by the timing and quality of maintenance. This includes the maintenance department, production, safety and external contractors. Of course, senior management who will be approving any costs associated with the work will also need to be involved.

 

Working with EAS on your Planned Maintenance programme

EAS are experts in maintenance and reliability. Our experience working as part of a manufacturing team means we understand your timeframes, the need to balance budgets and we’re always on the look-out for ways to benefit your business.

When EAS carry out your planned maintenance, we can upload your data into our management software so we can alert you when your next inspection is required.

If you would like help with carrying out your planned maintenance or developing a planned maintenance plan for your business, get in touch with the EAS team today on 07 834 0505 or [email protected]

EEHA – Electrical Equipment in Hazardous Areas

In electrical engineering a hazardous area is a place where a fire or explosion hazard may exist due to:

  • flammable gases or vapours
  • combustible dusts or ignitable fibres

which may be present in the air in quantities sufficient to produce explosive or ignitable mixtures.

 

Where are hazardous areas found?

Places like oil refineries, chemical plants and sewerage treatment plants are areas where hazardous gas vapours may be present; however, many companies don’t realise dust can also create hazardous areas in places such as food and beverage manufacturers, plastics factories and recycling operations.

 

Typical industries with hazardous areas:

eeha-table-1

Due to the risks associated with these hazardous areas, staff accredited with an EEHA qualification need to take responsibility for installing and maintaining any electrical equipment in these areas. The electrical equipment installed in these areas must also be specifically designed and tested to ensure it doesn’t cause an explosion either due to arcing or its high surface temperature.

While the development of technology and rigorous health and safety practices have improved the safety of today’s manufacturing operations; the inherent risk of combining electrical equipment and hazardous areas still exists. Therefore, staff working in these areas must carry EEHA certification.

 

EEHA qualified people can:

  • identify hazardous areas
  • understand hazardous area drawings
  • understand explosion protection techniques
  • are skilled in equipment installation in these areas
  • are familiar with procedures for breakdowns and the maintenance of equipment in hazardous areas
  • ensure all hazardous area dossiers are updated.

At EAS we have team members certified in EEHA and can assist you with the full process of installing or maintaining electrical equipment in a hazardous area.

 

Electrical equipment in hazardous areas

Explosive atmospheres have different chemical properties that affect the likelihood and severity of an explosion. Every substance has a differing combination of properties, but it has been found that they can be ranked in similar ranges, simplifying the selection of equipment for hazardous areas. This table shows the different classifications applied to electrical equipment.

eeha-table-2

Another important consideration when selecting equipment to be used in a hazardous area is its temperature classification. The surface temperature of electrical equipment which may be exposed to the hazardous atmosphere needs to be tested to ensure it does not exceed 80% of the auto ignition temperature of the specific gas or vapour in the area it is being used. The different temperature tiers are:

eeha-table-3
All electrical equipment installed in a hazardous area should carry ICE/Ex certification which states what zone it can be used in and the temperature it has been rated to.

eeha-iceex

 

When installing electrical equipment in hazardous areas it is essential that:

  • Checks are done of existing hazardous area inspections and drawings.
  • A hazardous area drawing and dossier is created, if it does not already exist.
  • All electrical equipment to be installed carries ICE/Ex certificate.
  • Installation of new equipment is carried out by EEHA qualified electricians.

EAS can coordinate the whole process of maintaining and installing electrical equipment in hazardous areas for you. From inspections, drawings, installation, testing and certification. EAS can deliver you a complete turnkey solution.

If you’re planning a new equipment installation in your plant, which is classed as a hazardous area, or need to conduct maintenance on equipment in hazardous areas; get in touch with the EAS team today on 07 834 0505.

When it comes to safety precautions and installation practices in hazardous areas, our team does not cut corners.

Time to check your smoke alarms

Over 80% of fatal New Zealand house fires start through smoke alarm neglect, which is why it’s crucial that heat and smoke detectors are installed and regularly maintained. Smoke and heat detectors should be maintained on a six-monthly basis which is why we are often reminded to check them at the beginning and end of day light savings. Now, while we are all spending more time at home is a great time to make sure that you have the right detectors installed and that they are operating correctly.

 

Types of smoke alarms:

Smoke detectors, or smoke alarms, use either photoelectric or ionisation sensors to detect smoke.

 

Ionisation alarms

Ionisation alarms are most effective at detecting fast-flaming fires that burn and spread quickly. However, they can be prone to nuisance alarms from cooking and steam so shouldn’t be located near your kitchen or bathroom.

Ionisation smoke detectors use a small amount of radioactive material to ionize air in an internal chamber to allow a constant current that flows back and forth between two metal plates. Once smoke enters the chamber it mixes with the ionised air causing the current flow to stop which will sound the alarm

 

Photoelectric alarms
Photoelectric alarms are best at detecting slow smouldering fires, which can burn for hours before bursting into flame. Photoelectric alarms work in a similar way to ionisation alarms but instead of an electric current they use a beam of light. When smoke enters the chamber, some of the light is scattered and hits the sensor, triggering the alarm.

 

Dual sensor alarms
These contain both an ionisation sensor and a photoelectric sensor, so they provide the best and worst features of both types. They can be a good option, but as with any ionisation alarm, it’s not recommended to installed them near a kitchen or bathroom.
Other types of alarms:

Heat Detectors
Heat detectors sound an alert when a temperature increase is detected.

This type of detector is usually used in rooms that aren’t frequently occupied, as they take a little longer to detect a fire than a smoke detector, however the benefit they offer is that they have fewer false alarms as they do not react to steam, dust, humidity or precipitation.

Heat detectors are also a good option for kitchens, as they will not be set off when you accidentally burn your toast.

 

Carbon Monoxide alarms

Carbon monoxide is a waste product of gas heating so if you have a gas heating system it is worth installing a carbon monoxide alarm in case the heater develops a fault.

 

What type of smoke alarms should you install?

The NZ Fire Service recommends that you install hard wired and interconnected smoke alarms so that if one alarm is set off they will all sound an alert.

If you are unable to install hard wired alarms, they recommend the use of long-life photoelectric smoke alarms. These have an inbuilt long-life battery, so you don’t need to worry about replacing it (or it going off in the middle of the night when the battery runs low), you simply replace the whole unit every 10 years.

EAS can help you with installing smoke alarms in your home – both long-life and hard wired solutions. If you would like assistance with annual testing, we can help with that too. Just give us a call on 834 0505 or [email protected]

 

How many smoke alarms should I have?

The NZ Fire Service recommends that you install a smoke alarm in every bedroom, hallway and living area as smoke alarms cannot detect smoke through a closed door.

The NZ building code is slightly less stringent and requires an approved smoke alarm to be fitted in every escape route (hallway) and within 3m of a bedroom door.

The Residential Tenancy Act requires landlords install and replace expired smoke alarms with long-life battery photoelectric alarms.

 

Regular testing & maintenance:

Smoke alarms provide an important safety measure for your home or business but it is essential that you maintain them so they can provide you with piece of mind.
We recommend you check your ionisation smoke detectors monthly. This can be done by spraying a can of smoke, which can be purchased at the likes of Bunnings, near each detector head to ensure it is sensing the smoke and reacting as required. On your home alarms, there may be the option to instead use the test button to check the alarm.

 

fire-alarm-table

If you would like help with installing or maintaining the smoke alarms in your home, get in touch with the EAS team today on 07 834 0505 or [email protected]

Riddle answers – May 2020 newsletter

1.  It was daytime so he could easily be seen.

2.  No. Because he is dead!

3.  Wednesday. All the other days are mentioned more than once.

Online Learning

It’s looking likely that if you’re not already, you’ll soon be getting to enjoy some extra time with your kids.

Here are some great free online learning resources to keep the kids motivated – there may even be something that appeals to you to learn a new skill.

 

Covid-19 (Corona Virus)

What are the symptoms of Covid-19

The WHO have identified that close to 90% of cases had a fever and two-thirds had a dry cough.

The third most common symptom was fatigue. Almost 40% of cases suffered from it.

Source: https://ourworldindata.org/coronavirus

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How is Covid-19 Spread?

It is spread through

  • “Respiratory droplets” – when a person coughs or sneezes and these land in mouths or noses of people who are nearby.
  • Contact with an infected person’s droplets through touching surfaces where these have landed and then touching their own mucus membranes (eyes, nose or mouth). This is why hand washing is so important.

 

What is the progression of Covid-19

Currently it appears to start with a fever, followed by a dry couch. Most people will go on to improve following this stage.

However, after several days some patients experience shortness of breath. Symptoms can increase in severity leading to pneumonia, respiratory failure, septic shock, multiple organ dysfunction which can lead to death.

 

What is the incubation period for Covid-19?

The WHO reports people generally develop symptoms 5 -6 days after infection. This can vary between 1 – 14 days although in a few cases it has been as long as 20 -27 days.

 

How long does Covid-19 last once infected?

The WHO reports the average time from onset to recovery for mild case is approximately 2 weeks.

For severe cases it can be 3 – 6 weeks.

 

What do if you think you  have Covid-19

  • If you are really unwell phone 111 for an ambulance and let the operator know your concern.
  • Do not attend your GP or Accident & Emergency. Instead ring Healthline’s dedicated number for advice and next steps 0800 358 5453.

 

Arc Flash

An Arc Flash is an electrical explosion due to a fault or short circuit where electric discharge travels through the air between conductors or from a conductor to a ground. An Arc Flash can last anywhere from a fraction of a second to several seconds.

Most 400v and above electrical machinery has the capacity to cause an Arc Flash.

When an Arc Flashes happens they create a very bright light and intense heat and have the potential to create an arc blast.  Arc Blasts and the resulting heat can lead to fires, pressure waves and flying shrapnel that result in serious damage to people and property. These explosions generally occur without any warning.

The arc blast will travel towards a ground of some type. The exact distance an arc flash can travel is known as the arc flash boundary. This is determined by the potential energy present and a variety of other factors including air temperature and humidity.

black-stallion-arc-flash

Image Source: http://badgerstateconsulting.com/

 

Arc Flash fact

 

Potential causes of Arc Flash

An Arc Flash can be caused by a wide range of reasons but often the cause will be a damaged piece of equipment such as a wire. It could also be the result of someone working on a piece of equipment that makes it possible for electricity to escape from its normal path.

Electricity will follow the path of least resistance, so an arc flash will not necessarily occur as soon as a piece of equipment is damaged, instead it will continue to work as normal until another path with less resistance becomes available.

Things that can create a path with lower resistance include:

  • Dust – in dusty areas electricity may be passing outside the wiring or other equipment through the dust.
  • Dropped tools – if a tool is dropped on a wire, it can damage it and allow electricity to pass into the tool, from there it can find another path to travel.
  • Accidental touching – if a person touches a damaged area – the electricity can flow through their body or at least out of its normal path.
  • Condensation – when condensation forms, electricity can escape wiring and travel through the water.
  • Material failure – if a wire is damaged to the point where the electricity has trouble passing through, there may be less resistance for it to go outside the wire.
  • Corrosion – corrosion can create a path outside the wire.
  • Faulty installation – if equipment is installed incorrectly it can make it difficult for electricity to follow the intended path.

 

Protecting against Arc Flash

To minimise the risk of an Arc Flash occurring your plant should identify where the biggest dangers are. Anywhere in a facility where high electrical current can exist should be properly labelled with arc flash warnings. Regular checks of all high voltage equipment and wiring should also be done to make sure there is no sign of corrosion, damage to wires or any other issues. Key areas to focus on include electrical switchboards, panels, socket enclosures and motor control centres.

When a machine does need to be worked on it should be completely de-energised. Not just switched off but shut down and physically disconnected from any power source. Once this is done a voltage check should be done to ensure there is no latent energy stored up.

If a machine cannot be de-energised while working on it, head-to-toe PPE should be worn to prevent serious injury. As per the NFPA70 standards (do you want to hyperlink to these?), arc flash boundaries should be clearly marked so anyone working within these areas is aware of the need to wear PPE.

Circuit breakers should be installed in all machines. These ensure that if a sudden surge in electricity is detected it will stop the flow immediately. Circuit breakers cannot stop arc flashes occurring but can ensure they only last a fraction of the time. If your machines do not have these in place, the arc flash will continue until the electricity is physically stopped; either by someone cutting the power or the damage from the arc flash stopping the flow of electricity.

 

At EAS, our team is experienced in working in hazardous areas. If you need assistance to ensure that you have taken all the necessary precautions to reduce the risk of Arc Flash in your plant or need support from a team of knowledgeable experienced industrial electricians – give the team at EAS a call on 07 834 0505.

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